Control Panels & Human Machine Interface (HMI)
Control Panel Categories
PLC Control Panels
Programmable Logic Controllers (PLC) play a crucial role in numerous industrial control applications. They provide smart, efficient, and distinct structures for various systems in manufacturing processes, motion control, safety, and other process management tasks. Maajtek excels in incorporating and integrating PLC controllers into Industrial Control Panels. Our areas of expertise encompass:
- Integration with advanced tech like processing systems, remote monitoring and advanced algorithms
- Scalability and flexibility to meet expectations
- Low/High Volume Production Capabilities
- UL 508A Certified Approval Availability
CNC Control Panels
CNC Control Panels are specialized interfaces used in Computer Numerical Control (CNC) systems, which are essential in modern manufacturing and machining processes. These panels allow operators to input data and commands into CNC machines, which then precisely cut, shape, or assemble materials based on those instructions. Panels for the machine tool industry are at the center of Maajtek’s services which include:
- Customized and Build-to-Order Solutions
- Advanced Technology Integration
- Top Quality and Durability
- Ergonomic & Intuitive Designs for User Friendly interaction
- Support & Training for Effective use
HMI Control Panels
A Human-Machine Interface (HMI) is a dashboard connecting users to machines, devices, or systems. These interfaces enable interaction with machine applications and are ideal for integration into complex machinery, often as part of mounting arms or touchscreen workstations. Maajtek specializes in producing diverse HMI Controls, including:
- Customized and Build-to-Order HMI Solutions
- Low/High Volume Production Capabilities
- On-Site Functional Testing
- Durable and top tier quality components
- UL 508A Certified Approval Availability
Relay Control Panels
Relay Control Panels are essential components in various industrial and electrical applications, functioning as centralized hubs where relays are mounted to manage the flow of electricity in circuits. Relays, being electrically operated switches, play a critical role in controlling large currents with smaller currents, making these panels crucial in automation and control processes.
- Custom Design & Fabrication
- Integration of advanced safety eatures
- Compatible working with Automation Systems
- Support & maintenance services
- Compliance & Industry Certification
SCADA
SCADA, (Supervisory Control, and Data Acquisition) is a system used to monitor and control
industrial processes and infrastructure. It combines hardware and software components to
collect and analyze data in real time, enabling operators to make informed decisions and control
operations remotely.
- Real-time Monitoring: Monitor and control your critical infrastructure in real-time, ensuring operational efficiency and timely decision-making
- Data Acquisition: Collect and analyze data from various sensors and devices, enabling you to gain valuable insights and optimize your processes
- Alerts and Notifications: Receive instant alerts and notifications about system anomalies, enabling proactive response and minimizing downtime
Control Panel Mounting Types
Selecting control panels and enclosures is crucial especially when factoring environmental and electrical load characteristic Even material and construction of such vary based on location; for instance, outdoor enclosures need different NEMA ratings for protection against DC spikes and severe weather. Maajtek’s solutions follow a clear rank based structure for optimized selection and provide guidance for our trusted clienteles.
Floor Mount
Free Standing
Wall Mount
This design type is suitable for both indoor and outdoor applications, they come in various finishes, including polycarbonate and fiberglass, offering a cost-effective solution. Alternatively, when corrosion resistance is necessary, these enclosures can also be constructed from stainless steel material.
Junction Boxes
Industrial Control Panel
Major Parts
An electrical control panel includes key elements that contribute to the safe and effective functioning of an electrical system.
Essential components like the main power switch, circuit breakers or fuses, relays, meters, gauges, and the associated wiring and connectors are vital for managing electrical devices and machines. They safeguard the system from overloads, short circuits, and other malfunctions, besides offering critical data for troubleshooting and enhancement.
The absence of these components could lead to malfunctions, accidents, or severe breakdowns. Regular maintenance and inspection of the control panel are crucial for its efficient operation.
A control panel is an enclosure cabinet containing electrical and electromechanical components, often made from materials like carbon steel, aluminum, or stainless steel. Its design must meet specific NEMA Enclosure Type Standards, dictated by the application’s performance needs and environmental conditions.
A sub-plate is used for the convenient installation of electrical devices, mechanical parts, and other essential components required for the application’s function. This layout offers maximum flexibility, optimizes the use of space, and complies with all relevant electrical and electronic standards. Once the components are assembled correctly, the sub-plate is placed inside the enclosure cabinet for added protection.
Standard mechanical components like din rails, rack units, duct wireways, screws, nuts, and bolts are crucial in designing and arranging the sub-plate. Moreover, assemblers fit these mechanical features using cutouts, placeholders, and mechanical drawers to fulfill interface requirements.
It’s expected that an electrical control panel contains a variety of electrical components. Essential parts like disconnect switches, relays, circuit breakers, and fuses are common in every panel enclosure. Furthermore, advancements in automation through PLC integration have enhanced these panels to incorporate intelligent electronic devices, enabling them to control motor drives, handle telecommunications, and connect with other plant support equipment.
Lastly, our team can equip the control panel and enclosure with various devices and equipment tailored to the specific applications. This includes mounting additional components such as motors, power supplies, transformers, and air conditioning units onto the electrical control panel.
Introduction to Vortex Cooling
Vortex cooling is an innovative technology that is revolutionizing industrial cooling processes. Factories implementing vortex cooling experience enhanced equipment performance, extended longevity, and minimized downtime attributed to overheating issues. This energy-efficient solution optimizes operational costs and ensures consistent product quality, increasing production yield and overall efficiency.
How it works:
Compressed Air Supply:
The process begins with a source of compressed air typically provided by an air compressor.
Vortex Tube:
Within the vortex cooler, the compressed air enters a specially designed vortex tube.
Vortex Formation:
As the compressed air enters the vortex tube, it starts to rotate rapidly due to the tangential inlet.
Air Separation:
The spinning vortex of air undergoes a process of rapid expansion and separation within the vortex tube.
Cold Air Stream:
The cold air stream, which is denser and cooler, is directed towards the area or component requiring cooling.
Benefits Of vortex Cooling
No Moving Parts:
Vortex cooling systems are simple and reliable, with no moving parts, reducing maintenance requirements and minimizing the risks of mechanical failures.
Compact and Light weight
The compact and lightweight design of vortex cooling systems makes them ideal for applications with limited space and portable requirements, offering flexibility in installation.
Environmentally Friendly
Vortex cooling systems do not use refrigerants or chemicals, making them environmentally friendly and eliminating concerns about harmful substances or emissions.
Instant Cooling
With vortex cooling, immediate cooling is achieved without the need for a warm-up period, ensuring rapid response to temperature control requirements.
Adjustable Temperature Differentials
Vortex cooling systems offer customizable temperature differentials, allowing users to tailor cooling solutions to specific requirements and optimize efficiency.
Low Operating Costs
The energy-efficient design of vortex cooling systems results in lower operating costs, leading to potential energy savings over time and contributing to overall cost-effectiveness.
Different Types of Vortex Cooler
Standard Vortex Enclosure Coolers:
As the compressed air enters the vortex tube, it starts to rotate rapidly due to the tangential inlet.
Mini Vortex Coolers:
These smaller vortex coolers are ideal for spot cooling applications. They are also a good choice for situations where space is limited.They are commonly used for cooling electronic components, medical equipment, and enclosures.
Thermostatically Controlled Vortex Coolers:
As the compressed air enters the vortex tube, it starts to rotate rapidly due to the tangential inlet.
Vortex Air Coolers:
These are vortex coolers that are specifically designed for cooling electrical cabinets and control panels. They are available in a variety of sizes to accommodate different cooling requirement.
Vortex Cooler Model
Vortec Vortex Coolers
A
Vortex 1000
Cooling Capacity: Up to 2,000 BTU/hr
Air Consumption: 10 SCFM
Temperature Control Range: -10°C to +30°C
Power Supply: 110V AC
Vortex 2000
Cooling Capacity: Up to 4,000 BTU/hr
Air Consumption: 20 SCFM
Temperature Control Range: -20°C to +40°C
Power Supply: 220V AC
B
Vortex 3000 Plus
Cooling Capacity: Up to 6,000 BTU/hr
Air Consumption: 30 SCFM
Temperature Control Range: -30°C to +50°C
Power Supply: 240V AC
C
Aspect Vortex Coolers
Aspect Cooler Pro 100
Cooling Capacity: Up to 1,500 BTU/hr
Air Consumption: 8 SCFM
Temperature Control Range: -5°C to +25°C
Power Supply: 120V AC
A
Aspect Cooler Pro 200
Cooling Capacity: Up to 3,000 BTU/hr
Air Consumption: 15 SCFM
Temperature Control Range: -10°C to +35°C
Power Supply: 230V AC
B
AspectCooler Pro 300 Plus
Cooling Capacity: Up to 5,000 BTU/hr
Air Consumption: 25 SCFM
Temperature Control Range: -20°C to +45°C
Power Supply: 240V AC
C
Vortec Vortex Coolers:
a. Model: Vortex 1000
Cooling Capacity: Up to 2,000 BTU/hr
Air Consumption: 10 SCFM
Temperature Control Range: -10°C to +30°C
Power Supply: 110V ACb. Model: Vortex 2000
Cooling Capacity: Up to 4,000 BTU/hr
Air Consumption: 20 SCFM
Temperature Control Range: -20°C to +40°C
Power Supply: 220V AC
c. Model: Vortex 3000 Plus
Cooling Capacity: Up to 6,000 BTU/hr
Air Consumption: 30 SCFM
Temperature Control Range: -30°C to +50°C
Power Supply: 240V AC
Aspect Vortex Coolers:
a. Model: Aspect Cooler Pro 100
Cooling Capacity: Up to 1,500 BTU/hr
Air Consumption: 8 SCFM
Temperature Control Range: -5°C to +25°C
Power Supply: 120V ACb. Model: Aspect Cooler Pro 200
Cooling Capacity: Up to 3,000 BTU/hr
Air Consumption: 15 SCFM
Temperature Control Range: -10°C to +35°C
Power Supply: 230V ACc. Model: AspectCooler Pro 300 Plus
Cooling Capacity: Up to 5,000 BTU/hr
Air Consumption: 25 SCFM
Temperature Control Range: -20°C to +45°C
Power Supply: 240V AC
